Dubi kuma yawancin samfuran da kuke gani da amfani ana yin su ta amfani da wasu nau'ikantsarin kula da tashin hankali. Duk inda kuka duba, daga marufi na hatsi zuwa alamomin kan kwalabe na ruwa, akwai kayan da suka dogara da ainihin sarrafa tashin hankali yayin masana'antu. Kamfanoni a duk faɗin duniya sun san cewa ingantaccen sarrafa tashin hankali alama ce ta “yi ko karya” a cikin waɗannan ayyukan masana'antu. amma me yasa? Menene sarrafa tashin hankali kuma me yasa yake da mahimmanci a masana'anta?
Kafin mu nutse cikin sarrafa tashin hankali, yakamata mu fara fahimtar menene tashin hankali. Tashin hankali shine tashin hankali ko damuwa da aka yi amfani da shi ga kayan da ke ƙoƙarin shimfiɗa kayan a cikin hanyar da ake amfani da su. A cikin masana'antu, wannan yawanci yana farawa tare da maɓallin tsari na ƙasa yana jawo kayan cikin tsari. Muna ayyana tashin hankali azaman ƙarfin juzu'i da aka yi amfani da shi a tsakiyar mirgina ya raba ta radius na nadi. Tashin hankali = Torque / Radius (T=TQ/R). Lokacin da aka yi amfani da tashin hankali da yawa, yawan tashin hankali na kuskure zai iya haifar da kayan haɓakawa da lalata siffar mirgina, kuma yana iya karya jujjuyawar idan tashin hankali ya wuce ƙarfin juzu'i na kayan. A gefe guda, ƙananan tashin hankali kuma zai iya lalata samfuran ku. Rashin isasshen tashin hankali na iya haifar da telescopic ko sagging rollers na baya, a ƙarshe yana haifar da ƙarancin ingancin samfur.
Don fahimtar sarrafa tashin hankali, muna buƙatar fahimtar abin da ake kira "cibiyar sadarwa". Kalmar tana nufin duk wani abu da ake ci gaba da ciyarwa daga da/ko nadi, kamar takarda, filastik, fim, filament, yadi, USB ko ƙarfe, da dai sauransu ta kayan. Wannan yana nufin cewa an auna tashin hankali kuma ana kiyaye shi a wurin da ake so, yana ba da damar yanar gizo ta yi aiki lafiya a duk lokacin da ake samarwa. Yawancin lokaci ana auna tashin hankali a ko dai tsarin aunawa na Imperial (a cikin fam kowane inci madaidaiciya (PLI) ko tsarin awo (a cikin Newtons da centimita (N/cm).
Dacesarrafa tashin hankalian tsara shi don samun madaidaicin adadin tashin hankali akan gidan yanar gizo, don haka za'a iya sarrafa shimfidawa a hankali kuma a kiyaye shi zuwa ƙarami yayin kiyaye tashin hankali a matakin da ake so a duk cikin tsari. Ka'idar babban yatsan hannu ita ce gudanar da mafi ƙarancin tashin hankali da za ku iya fita tare da samar da ingantaccen samfurin ƙarshen da kuke so. Idan ba a yi amfani da tashin hankali daidai ba a cikin tsari, zai iya haifar da wrinkling, karyawar yanar gizo da kuma sakamakon sakamako mara kyau irin su interweaving (slitting), rijistar (bugu), kauri mara daidaituwa (shafi), tsayin bambance-bambance (sheet), curling kayan a lokacin. lamination, da lahani (telescopic, starring, da dai sauransu) don suna.
Masu kera suna fuskantar matsin lamba don ci gaba da haɓaka buƙatu da samar da ingantattun samfuran yadda ya kamata. Wannan yana haifar da buƙatar mafi kyawun aiki, mafi girman aiki da layin samar da inganci. Ko juyawa, slitting, bugu, laminating, ko wasu matakai, kowane ɗayan waɗannan hanyoyin yana da sifa ɗaya a cikin gama gari - kulawar tashin hankali mai dacewa shine bambanci tsakanin haɓakar inganci, ingantaccen farashi da ƙarancin inganci, rarrabuwar samarwa mai tsada, raguwa da yawa takaici kan karyewar gidajen yanar gizo.
Akwai manyan hanyoyi guda biyu don sarrafa tashin hankali, manual ko atomatik. Tare da sarrafawar hannu, mai aiki yana buƙatar kulawa akai-akai da kasancewa don sarrafawa da daidaita saurin gudu da juzu'i a cikin tsari. Tare da sarrafawa ta atomatik, mai aiki kawai yana buƙatar shigarwa yayin saitin farko, kamar yadda mai sarrafawa ke kula da kiyaye tashin hankali da ake so a duk lokacin aiki. Don haka, ana rage hulɗar ma'aikaci da abin dogaro. A cikin samfuran sarrafawa ta atomatik, ana ba da nau'ikan tsarin gabaɗaya, buɗe madauki da sarrafa madauki.
Bude tsarin madauki:
A cikin tsarin madauki mai buɗewa, akwai manyan abubuwa guda uku: mai sarrafawa, na'ura mai ƙarfi (birki, clutch, ko tuƙi), da firikwensin ra'ayi. Na'urori masu auna firikwensin ra'ayoyin suna yawanci mayar da hankali kan samar da ra'ayi na ra'ayi na diamita, kuma ana sarrafa tsarin daidai da siginar diamita. Lokacin da firikwensin ya auna canjin diamita kuma ya aika wannan siginar zuwa mai sarrafawa, mai sarrafawa daidai gwargwado yana daidaita karfin birki, kama ko tuƙi don kiyaye tashin hankali.
Rufe tsarin madauki:
Amfanin tsarin rufaffiyar madauki shine cewa yana ci gaba da saka idanu kuma yana daidaita tashin hankali na yanar gizo don kiyaye shi a wurin da ake so, yana haifar da daidaiton 96-100%. Don tsarin rufaffiyar madauki, akwai manyan abubuwa guda huɗu: mai sarrafawa, na'ura mai ƙarfi (birki, clutch ko tuƙi), na'urar auna tashin hankali (wani ɗaki), da siginar aunawa. Mai sarrafawa yana karɓar ra'ayoyin ma'aunin kayan kai tsaye daga ma'aunin nauyi ko hannu. Yayin da tashin hankali ya canza, yana samar da siginar lantarki wanda mai sarrafawa ke fassara dangane da tashin hankali da aka saita. Mai sarrafawa sai ya daidaita karfin na'urar fitarwa don kula da wurin da ake so. Kamar yadda sarrafa jirgin ruwa ke kiyaye motarka a saurin saiti, tsarin kula da tashin hankali na rufaffiyar madauki yana kiyaye tashin hankalin juzu'in da aka saita.
Don haka, za ku ga cewa a cikin duniyar sarrafa tashin hankali, "mai kyau" sau da yawa ba ya da kyau kuma. Sarrafa tashin hankali wani muhimmin sashi ne na kowane tsari mai inganci na masana'antu, galibi yana bambanta aikin "isasshen" aiki daga mafi ingancin kayan aiki da masana'antar samar da kayan aiki na ƙarshe. Ƙara tsarin sarrafa tashin hankali ta atomatik yana faɗaɗa ƙarfin da ake da shi da kuma na gaba na tsarin ku yayin da yake ba da fa'idodi masu mahimmanci a gare ku, abokan cinikin ku, abokan cinikin su da sauransu. An tsara tsarin sarrafa tashin hankali na Labirinth don zama mafita ga injinan da kuke da su, suna ba da saurin dawowa kan saka hannun jari. Ko kuna buƙatar tsarin buɗaɗɗen madauki ko rufaffiyar madauki, Labirinth zai taimaka muku ƙayyade wannan kuma ya ba ku yawan aiki da ribar riba da kuke buƙata.
Lokacin aikawa: Juni-08-2023